The Programmable Logic Controller

The PLC is a software to program the input and output of the operation.All the PLC in the line were programmed based on specification.There may be the bass error occur regarding this software which the plate with Tv cannot move forward or the gold pin cannot enter the tv input socket. The factor may be :

1- at the sensor (cannot detect the Tv removal time)
2- wire cut out
3- The sensor out of position

Changing model

There are 20 production line,produce a various type and size of television.When the amount target achieved, they will change the product or size of the television. The mechanical work need to be hand on the plate ( a built in circuit board to hold the stand ). The stand ( Tv holder) have to be change or align to achieved the working position to the Tv to be assemble.

The Glass Jig

The company will produce two types of television,the glass,Liquid crystal display (LCD) television,and light emitting diode (LED) with various size.To produce the glass television type,the glass jig is the first machine to enter the production line before start the assembling process. The glass jig is the machine to hold the glass instead of giving the full scale alignment to attach the brackets (a metal at the back of the glass). Before the glass jig enter the line, the ME machine will first doing the operation and servicing to the jig, to make sure there are no error on alignment and well lubricated by a silicon.

Induction on 6th April 2010

An induction given by the human resource department.Brief of the Sony company profile, policy, mission, vision and the safety inside the company compound.

Department visit. A welcome thread by the supervisor, Mr. Nahrul in Machine maintenance department.

Report Duty on 5th April 2010

First day. Report duty at 8am at Sony EMCS KL Tec Bangi. All trainees gather at meeting room and divided into several department.I chosen to be in TV ME department, or, machine maintenance department.The employee identification card was given together with the uniform and inside company shoe.